KA-T S15 GT28R Turbo Setup Complete List
KA-T S15 GT28R Turbo Setup Complete List
I have my S13 Hatchback for about a year and I want to turbo my car now. I did suspension and brake upgrade already. My S13 is mainly for drifting. Since this is my first turbo car and first time to do this, please let me know if you have any suggestions/tips.
My goal for this S13: I want to have around 250-280WHP with responsive acceleration. I am interested in good response and low-end torque for drifting. I just want a typical good setup. Since I don't plan on rebuilding my KA24DE, I will run 8-10 psi boost. I did a compression test on my engine. The result is 180 psi for all 4 cylinders.
Reliability > Performance > Cost
Here is my setup:
Nissan JDM T28R Turbocharger
http://www.thenismoshop.com/ik...d=341
NISSAN SR20 Turbo Inlet
http://www.mynismo.com/products/?id=5976
Nissan OEM SR20DET Turbo Gaskets G. 2-bolt turbo inlet tube gasket
http://www.thenismoshop.com/ik...=1565
NISSAN SR20 Turbo Outlet
https://www.mynismo.com/products/?ID=5973
TURBO OUTLET TUBE GASKET 3 BOLT SR20DET S13 S14 S15 OEM
http://cgi.ebay.com/ebaymotors...ories
Nissan 240SX Silvia S14 S15 SR20DET Air Intake Systems
http://cgi.ebay.com/ebaymotors...ories
NISSAN MAXIMA MAF AIR FLOW SENSOR N60 SR20DET KA24DE NR
http://cgi.ebay.com/ebaymotors...l1116
Nissan 240sx KA24det Turbo Manifold - T25/T28 S13 S14
http://stores.shop.ebay.com/SS...earch
Megan Racing 3" SS Stainless Steel Downpipe SR20DET w/ Flex Section
http://www.frsport.com/Megan-R....html
Megan Racing KYO SR20DET Exhaust Turbo Outlet Elbow
http://www.frsport.com/Megan-R....html
Megan Racing 3 in. Test Pipe Nissan 240SX
http://www.frsport.com/Megan-R....html
FMIC INTERCOOLER PIPING KIT BOV 240SX S13 SR20DET 89-94
http://cgi.ebay.com/ebaymotors...ories
SHURiKEN SK-BT35 BATTERY
http://www.sonicelectronix.com....html
HKS SSQV BOV SQV
http://cgi.ebay.com/ebaymotors...A1318
HKS SSQV Recirculation Fitting
http://www.mynismo.com/products/?ID=4793
JDM S15 SILVIA 480CC INJECTORS SR20DET S13 S14 180SX
http://cgi.ebay.com/ebaymotors...A1318
INJECTOR SEALS SET S13 240SX SR20DET GENUINE NISSAN OEM
http://cgi.ebay.com/ebaymotors...ories
NGK Iridium IX Spark Plugs Nissan 240SX KA24DE Turbocharged Colder
http://www.frsport.com/NGK-Iri....html
AEM GAUGE TYPE 6-IN-1 WIDEBAND UEGO CONTROLLER 30-4100
http://cgi.ebay.com/ebaymotors...ories
AEM Tru-Boost Electronic GAUGE Type CONTROLLER 30-4350
http://cgi.ebay.com/ebaymotors...ories
ATI EZ POD DASH GAUGE HOLDER NISSAN 240SX S13 89-94 52M
http://cgi.ebay.com/ebaymotors...ories
JGS Vacuum Blocks
http://jgsturbo.com/kamain.html#anchor415357
EXEDY RACING STAGE 2 CLUTCH KIT 91-98 240SX KA24DE
http://cgi.ebay.com/ebaymotors...ories
KA24DE Lightweight flywheel 12lbs
http://www.sikky.com/view_item.php?id=133&catid=16
My goal for this S13: I want to have around 250-280WHP with responsive acceleration. I am interested in good response and low-end torque for drifting. I just want a typical good setup. Since I don't plan on rebuilding my KA24DE, I will run 8-10 psi boost. I did a compression test on my engine. The result is 180 psi for all 4 cylinders.
Reliability > Performance > Cost
Here is my setup:
Nissan JDM T28R Turbocharger
http://www.thenismoshop.com/ik...d=341
NISSAN SR20 Turbo Inlet
http://www.mynismo.com/products/?id=5976
Nissan OEM SR20DET Turbo Gaskets G. 2-bolt turbo inlet tube gasket
http://www.thenismoshop.com/ik...=1565
NISSAN SR20 Turbo Outlet
https://www.mynismo.com/products/?ID=5973
TURBO OUTLET TUBE GASKET 3 BOLT SR20DET S13 S14 S15 OEM
http://cgi.ebay.com/ebaymotors...ories
Nissan 240SX Silvia S14 S15 SR20DET Air Intake Systems
http://cgi.ebay.com/ebaymotors...ories
NISSAN MAXIMA MAF AIR FLOW SENSOR N60 SR20DET KA24DE NR
http://cgi.ebay.com/ebaymotors...l1116
Nissan 240sx KA24det Turbo Manifold - T25/T28 S13 S14
http://stores.shop.ebay.com/SS...earch
Megan Racing 3" SS Stainless Steel Downpipe SR20DET w/ Flex Section
http://www.frsport.com/Megan-R....html
Megan Racing KYO SR20DET Exhaust Turbo Outlet Elbow
http://www.frsport.com/Megan-R....html
Megan Racing 3 in. Test Pipe Nissan 240SX
http://www.frsport.com/Megan-R....html
FMIC INTERCOOLER PIPING KIT BOV 240SX S13 SR20DET 89-94
http://cgi.ebay.com/ebaymotors...ories
SHURiKEN SK-BT35 BATTERY
http://www.sonicelectronix.com....html
HKS SSQV BOV SQV
http://cgi.ebay.com/ebaymotors...A1318
HKS SSQV Recirculation Fitting
http://www.mynismo.com/products/?ID=4793
JDM S15 SILVIA 480CC INJECTORS SR20DET S13 S14 180SX
http://cgi.ebay.com/ebaymotors...A1318
INJECTOR SEALS SET S13 240SX SR20DET GENUINE NISSAN OEM
http://cgi.ebay.com/ebaymotors...ories
NGK Iridium IX Spark Plugs Nissan 240SX KA24DE Turbocharged Colder
http://www.frsport.com/NGK-Iri....html
AEM GAUGE TYPE 6-IN-1 WIDEBAND UEGO CONTROLLER 30-4100
http://cgi.ebay.com/ebaymotors...ories
AEM Tru-Boost Electronic GAUGE Type CONTROLLER 30-4350
http://cgi.ebay.com/ebaymotors...ories
ATI EZ POD DASH GAUGE HOLDER NISSAN 240SX S13 89-94 52M
http://cgi.ebay.com/ebaymotors...ories
JGS Vacuum Blocks
http://jgsturbo.com/kamain.html#anchor415357
EXEDY RACING STAGE 2 CLUTCH KIT 91-98 240SX KA24DE
http://cgi.ebay.com/ebaymotors...ories
KA24DE Lightweight flywheel 12lbs
http://www.sikky.com/view_item.php?id=133&catid=16
Nistune Type 3 Package
http://www.autovaughnperforman...id=73
ISIS Dual N1 Exhaust - Nissan 240sx 89-98
http://enjukuracing.com/produc...{3}41
NISSAN OEM KA24DE ENGINE OIL PAN 240SX 1991-98 S13 S14 (for welding the bung for turbo oil return)
http://cgi.ebay.com/ebaymotors...A1318
White 7 Color Water Temperature Gauge
http://www.glowshiftdirect.com....aspx
White 7 Color Oil Pressure Gauge
http://www.glowshiftdirect.com....aspx
White 7 Color Oil Temperature Gauge
http://www.glowshiftdirect.com....aspx
Universal Triple Gauge Single Din Radio Face Pod
http://www.glowshiftdirect.com....aspx
KOYO 53MM 2-ROW ALUMINUM RADIATOR: 240SX S13 KA 89-94 Item#: R1276
http://cgi.ebay.com/ebaymotors...ories
-----------------------------------------------------------
Oil Feed:
NISsport Oil Pressure Adapter for 240SX 1/8 BSPT (male & female) & 3 1/8 NPT
http://www.nissport.com/catalo...tions
Steel -3 AN to 1/8 NPT 961603
http://www.anplumbing.com/shop...Steel
36" -3AN Line 63010136
http://www.anplumbing.com/shop...-Flex
0.03 Oil Restriction Inlet Fitting Turbo Restrictor GT28/GT28RS/GT30R/GT35R. Output is -3 AN male OILRESTAK2
http://www.takamotorsports.com/
Reference:
http://forums.********.com/zerothread?id=312476
http://forums.********.com/zerothread/276957
-----------------------------------------------------------
Oil Return:
Swivel-Seal 90 deg. Tube Hose End -10AN 809110
http://www.anplumbing.com/shop...-Seal
Swivel-Seal Straight Hose End -10AN 800110
http://www.anplumbing.com/shop...-Seal
981610 Straight, Pipe Thread To A.N. Adapter 1/2 to -10AN
http://www.anplumbing.com/shop...minum
967110 Steel Weld Fitting -10AN
http://www.anplumbing.com/shop...!_Ons
400100 Premium Racing Hose. THE BEST! Use Swivel Seal or Auto-Fit Hose Ends -10AN 1-foot
http://www.anplumbing.com/shop...-Flex
GT Turbo Oil Return Flange w/ -10 AN Fitting
http://himni-racing.com/index....vnp77
Reference:
http://forums.********.com/zerothread?id=140446
https://www.dwperformance.com/...t=100
-----------------------------------------------------------
Turbo coolant lines:
Banjo Fitting Kit for coolant lines - 14mm Machined Alum to 1/4" NPT
http://www.atpturbo.com/Mercha...=GTBB
Fitting, 1/4" NPT Male to 5/16" Hose Barb
http://www.compperformancegrou...tting
Goodyear Replacement Belts and Hoses 65127 5/16 in ID. Hose 25ft
http://www.summitracing.com/parts/GTR-65127/
Reference:
http://www.sr20-forum.com/240s....html
http://www.gre6.com/ansize
-----------------------------------------------------------
Water temp Adapter:
NISsport Water Temperature Adapter for 240SX
http://www.nissport.com/catalo...tions
Reference:
http://pivotjp.com/product/ins....html
-----------------------------------------------------------
Oil cooler:
GReddy Oil Cooler Adaptor W/Thermostat 12401123
http://www.240sxmotoring.com/groilcoadw.html
"-10 AN Male to 1/2 in. NPT Male adapter fittings RUS-660500 (Quantity: 2) $3.95 each"
http://www.summitracing.com/parts/RUS-660500/
"-10 AN Hose to Female -10 AN straight hose ends RUS-610040 (Quantity: 2) $9.95 each"
http://www.summitracing.com/parts/RUS-610040/
"-10 AN Hose to Female -10 AN 90 Degree hose ends RUS-610180 (Quantity: 2) $21.95 each"
http://www.summitracing.com/parts/RUS-610180/
"Hose, ProFlex, Braided Stainless Steel, -10 AN, 10 ft. Length RUS-632170"
http://www.summitracing.com/parts/RUS-632170/
"1/2 in. NPT,5 3/4 in. x 11 in. x 1 1/2 in. fluid cooler B&M 70273"
http://www.summitracing.com/parts/BMM-70273/
Summit® Fluid Cooler Mounting Kits
http://www.summitracing.com/parts/SUM-G4990/
Reference:
http://forums.********.com/zerothread/167442
http://www.240sxforums.com/for....html
-----------------------------------------------------------
NISSAN EGR BLOCK OFF PLATE TURBO 240 SX KA24
http://cgi.ebay.com/ebaymotors...ories
-----------------------------------------------------------
Oil Catch Can Setup/PCV setup:
TBD
Reference:
http://forums.********.com/zer...46254
http://www.ka-t.org/forums/vie...c7952
-----------------------------------------------------------
Originally, I want to get Garrett GT2860RS turbo. However, it seems like S15 OEM turbo will be cheaper and easier to setup (can use SR20DET bolt-ons).
There are my original threads:
http://zilvia.net/f/engine-tec....html
http://forums.********.com/zer...setup
http://www.ka-t.org/forums/vie...cfb70
http://www.240sxforums.com/for...01605
1) Will my setup work? Am I missing anything? I am looking for a complete list.
2) What are other suggestions? Please no engine swaps. I just want to build my KA-T.
All the work will be done by me and my friend. The only thing I need from a welder is to drill/weld the bung for turbo oil return on the oil pan. I will road tune my car with Nistune myself, and I am still reading a lot of things for ECU tuning.
Please contribute. I think this will help alot of new people who wants to turbo their 240SX.
Thank you!
http://www.autovaughnperforman...id=73
ISIS Dual N1 Exhaust - Nissan 240sx 89-98
http://enjukuracing.com/produc...{3}41
NISSAN OEM KA24DE ENGINE OIL PAN 240SX 1991-98 S13 S14 (for welding the bung for turbo oil return)
http://cgi.ebay.com/ebaymotors...A1318
White 7 Color Water Temperature Gauge
http://www.glowshiftdirect.com....aspx
White 7 Color Oil Pressure Gauge
http://www.glowshiftdirect.com....aspx
White 7 Color Oil Temperature Gauge
http://www.glowshiftdirect.com....aspx
Universal Triple Gauge Single Din Radio Face Pod
http://www.glowshiftdirect.com....aspx
KOYO 53MM 2-ROW ALUMINUM RADIATOR: 240SX S13 KA 89-94 Item#: R1276
http://cgi.ebay.com/ebaymotors...ories
-----------------------------------------------------------
Oil Feed:
NISsport Oil Pressure Adapter for 240SX 1/8 BSPT (male & female) & 3 1/8 NPT
http://www.nissport.com/catalo...tions
Steel -3 AN to 1/8 NPT 961603
http://www.anplumbing.com/shop...Steel
36" -3AN Line 63010136
http://www.anplumbing.com/shop...-Flex
0.03 Oil Restriction Inlet Fitting Turbo Restrictor GT28/GT28RS/GT30R/GT35R. Output is -3 AN male OILRESTAK2
http://www.takamotorsports.com/
Reference:
http://forums.********.com/zerothread?id=312476
http://forums.********.com/zerothread/276957
-----------------------------------------------------------
Oil Return:
Swivel-Seal 90 deg. Tube Hose End -10AN 809110
http://www.anplumbing.com/shop...-Seal
Swivel-Seal Straight Hose End -10AN 800110
http://www.anplumbing.com/shop...-Seal
981610 Straight, Pipe Thread To A.N. Adapter 1/2 to -10AN
http://www.anplumbing.com/shop...minum
967110 Steel Weld Fitting -10AN
http://www.anplumbing.com/shop...!_Ons
400100 Premium Racing Hose. THE BEST! Use Swivel Seal or Auto-Fit Hose Ends -10AN 1-foot
http://www.anplumbing.com/shop...-Flex
GT Turbo Oil Return Flange w/ -10 AN Fitting
http://himni-racing.com/index....vnp77
Reference:
http://forums.********.com/zerothread?id=140446
https://www.dwperformance.com/...t=100
-----------------------------------------------------------
Turbo coolant lines:
Banjo Fitting Kit for coolant lines - 14mm Machined Alum to 1/4" NPT
http://www.atpturbo.com/Mercha...=GTBB
Fitting, 1/4" NPT Male to 5/16" Hose Barb
http://www.compperformancegrou...tting
Goodyear Replacement Belts and Hoses 65127 5/16 in ID. Hose 25ft
http://www.summitracing.com/parts/GTR-65127/
Reference:
http://www.sr20-forum.com/240s....html
http://www.gre6.com/ansize
-----------------------------------------------------------
Water temp Adapter:
NISsport Water Temperature Adapter for 240SX
http://www.nissport.com/catalo...tions
Reference:
http://pivotjp.com/product/ins....html
-----------------------------------------------------------
Oil cooler:
GReddy Oil Cooler Adaptor W/Thermostat 12401123
http://www.240sxmotoring.com/groilcoadw.html
"-10 AN Male to 1/2 in. NPT Male adapter fittings RUS-660500 (Quantity: 2) $3.95 each"
http://www.summitracing.com/parts/RUS-660500/
"-10 AN Hose to Female -10 AN straight hose ends RUS-610040 (Quantity: 2) $9.95 each"
http://www.summitracing.com/parts/RUS-610040/
"-10 AN Hose to Female -10 AN 90 Degree hose ends RUS-610180 (Quantity: 2) $21.95 each"
http://www.summitracing.com/parts/RUS-610180/
"Hose, ProFlex, Braided Stainless Steel, -10 AN, 10 ft. Length RUS-632170"
http://www.summitracing.com/parts/RUS-632170/
"1/2 in. NPT,5 3/4 in. x 11 in. x 1 1/2 in. fluid cooler B&M 70273"
http://www.summitracing.com/parts/BMM-70273/
Summit® Fluid Cooler Mounting Kits
http://www.summitracing.com/parts/SUM-G4990/
Reference:
http://forums.********.com/zerothread/167442
http://www.240sxforums.com/for....html
-----------------------------------------------------------
NISSAN EGR BLOCK OFF PLATE TURBO 240 SX KA24
http://cgi.ebay.com/ebaymotors...ories
-----------------------------------------------------------
Oil Catch Can Setup/PCV setup:
TBD
Reference:
http://forums.********.com/zer...46254
http://www.ka-t.org/forums/vie...c7952
-----------------------------------------------------------
Originally, I want to get Garrett GT2860RS turbo. However, it seems like S15 OEM turbo will be cheaper and easier to setup (can use SR20DET bolt-ons).
There are my original threads:
http://zilvia.net/f/engine-tec....html
http://forums.********.com/zer...setup
http://www.ka-t.org/forums/vie...cfb70
http://www.240sxforums.com/for...01605
1) Will my setup work? Am I missing anything? I am looking for a complete list.
2) What are other suggestions? Please no engine swaps. I just want to build my KA-T.
All the work will be done by me and my friend. The only thing I need from a welder is to drill/weld the bung for turbo oil return on the oil pan. I will road tune my car with Nistune myself, and I am still reading a lot of things for ECU tuning.
Please contribute. I think this will help alot of new people who wants to turbo their 240SX.
Thank you!
I will tune my own car with Nistune. The coolant lines from throttle body will be used.
http://www.sr20-forum.com/240sx/3102...e-ka24det.html
http://www.sr20-forum.com/240sx/3102...e-ka24det.html
good stuff, you put in you web surfing time... however i would cut my headache in half and visit KA-T.org for someones discarded setup. Most of the setups are fully built and have not been installed.
about your compression.. yes they are all the same across but 180 is a bit high. the range is 151 ( low ) 179 ( hi) may want to swap those pistons rings and if you are going to do that... swap the pistons also brother. They are the weakest point of the NA KA.
about your compression.. yes they are all the same across but 180 is a bit high. the range is 151 ( low ) 179 ( hi) may want to swap those pistons rings and if you are going to do that... swap the pistons also brother. They are the weakest point of the NA KA.
Last edited by Biggamehit; Aug 28, 2009 at 10:41 PM.
also on that turbo. if your going to buy s15 turbo new its not worth it. its about $700-800 and you can get a way better turbo then that for a little more.
like my GT2871r is about $1000-1100 and its a way better turbo then the s15 turbo
like my GT2871r is about $1000-1100 and its a way better turbo then the s15 turbo
Do you guys think getting a TurboXS Knocklite is agood idea? Some said it's unless because the knock light is too sensitive, and can't tell if they have true engine knock or not.
For the oil feed/return, I think I'll do this:
NISsport Oil Pressure Adapter for 240SX 1/8 BSPT (male & female) & 3 1/8 NPT (One 1/8NPT for oil feed; One 1/8NPT for oil pressure sender unit; One 1/8NPT for oil temp sender unit)
http://www.nissport.com/catalo...tions
KA24(D)E T25/T28 Oil Line Kit
http://www.jgstools.com/turbo/...98149
0.063" Oil Pressure Orifice
http://www.jgstools.com/turbo/...98149
Garrett GT25 GT28 GT30 GT35 Turbo Oil Drain Flange Kit
http://cgi.ebay.com/ebaymotors....m245
This setup will be cheaper and simpler (no need to cut stainless steel lines).
NISsport Oil Pressure Adapter for 240SX 1/8 BSPT (male & female) & 3 1/8 NPT (One 1/8NPT for oil feed; One 1/8NPT for oil pressure sender unit; One 1/8NPT for oil temp sender unit)
http://www.nissport.com/catalo...tions
KA24(D)E T25/T28 Oil Line Kit
http://www.jgstools.com/turbo/...98149
0.063" Oil Pressure Orifice
http://www.jgstools.com/turbo/...98149
Garrett GT25 GT28 GT30 GT35 Turbo Oil Drain Flange Kit
http://cgi.ebay.com/ebaymotors....m245
This setup will be cheaper and simpler (no need to cut stainless steel lines).
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