Drilling For Intercooler???

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Old 03-26-2008, 05:18 PM
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Drilling For Intercooler???

What did you use to drill the or a hole in your engine compartment for the intercooler piping?
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Old 03-26-2008, 05:34 PM
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i used one of those hole drill bits mine was 3 1/2 inches around they sell them for plumbing i got mine from a hardware store
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Old 03-26-2008, 08:28 PM
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Originally Posted by fbmbiker79
i used one of those hole drill bits mine was 3 1/2 inches around they sell them for plumbing i got mine from a hardware store
same thing...i used a drill to make a hole
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Old 03-27-2008, 09:04 AM
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Originally Posted by TypeX180
same thing...i used a drill to make a hole
Here some pics of the way I did it, with Drill and Hammer.

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I don't have any more pics from this point, but what I did next was used a file to smooth the edges. Then used 1/2 inch loom to line the hole with. The diagram below may also help.

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Last edited by trevr; 03-27-2008 at 09:14 AM.
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Old 03-27-2008, 09:09 AM
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Thanks for the ideas and the pics people!
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Old 03-27-2008, 09:56 AM
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i will not lie a drill and hammer lol thats ghetto you didnt just buy a $2 hole cutter?
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Old 03-27-2008, 10:00 AM
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haha..i was thinking the same thing..i see that being more fun...****ing smashing your car with a hammer
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Old 03-27-2008, 10:29 AM
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Originally Posted by fbmbiker79
i will not lie a drill and hammer lol thats ghetto you didnt just buy a $2 hole cutter?
I'll have to show you what it looks like now, we cleaned it up with a chisel. We did buy a hole cutter ($2 hole cutter? Try $12), anyways the old Black and Decker drill we had on hand didn't have the torque to cut through. So we just used what was on hand.
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Old 03-27-2008, 12:23 PM
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when i did mine i just drilled a bunch of 1/2inch holes in a circle and sawsall it out.. came out clean thats how the masses do it
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Old 03-27-2008, 05:07 PM
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lol i got mine for 2 dolla baby lol did the job broke when we tryed a second time on dif car but hey it did the job once and dam anyone wanna buy a ka24e? and anyone with a front lip? i need some cool ness lol
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Old 03-27-2008, 05:46 PM
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i made a square with a dremel, looks kinda bad but it works
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Old 03-27-2008, 07:20 PM
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please dont do the ****ing hack job that I see on everyones cars.
You dont need 8" holes to run 2.5" I/C Piping through.

Also don't smash the metal out and fold it to the sides, thats so horrible.
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Old 03-27-2008, 08:02 PM
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i used a hole saw it came out super clean then i painted it with red gloss spray can to protect from corrosion and it looks good when i take my battery off lmao
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Old 03-28-2008, 09:25 AM
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Cmon, $12?

Go to Harbor Freight, they give them away for free plus a $10 mail in rebate, they'll even throw in a free 100 piece socket set and a wood chipper.
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Old 03-28-2008, 10:20 AM
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Originally Posted by ryguy
Cmon, $12?

Go to Harbor Freight, they give them away for free plus a $10 mail in rebate, they'll even throw in a free 100 piece socket set and a wood chipper.
wow i thought there was just one harbor freight, i didnt know there was a chain of them. I bought a dremel and like 25 bits there for like 5 dollars.
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